The detection performance is as follows:
| Product model | Number of cameras | scope of test | Detection content and accuracy | Detection accuracy | Detection speed |
| KVIS-MG-CC04 | 4sets | Glove A/B side | Black spots, foreign matter, oil stains ＞ 0.2mm | 99% | Match on-site production speed |
| Hole ≥1mm | 99% |
| Severed fingers, half-shaped forming, missing curling, large tearing | 99% |
| Macular, burnt material ≥0.2mm | 99% |
The product passes through the testing equipment and enters the downstream packaging process, which can be completely free of manual labor, avoiding secondary pollution and ensuring the quality of the product.
Inspection principle
In the past two years, the medical device industry has been continuously developing, and medical gloves are an indispensable product in the industry. At the same time, as customers have higher and higher requirements for the surface quality of gloves, and the inspections for defects such as oil stains, black spots, impurities, and breakages are becoming more and more stringent, the conventional production line cannot solve the problem of timely inspection and inspection.
The main reason is the subjectivity of manual detection. Based on the above situation, our company has developed an online visual inspection system for gloves. This breaks through the various problems of man-made inspection gloves, and realizes fully automated online inspection and removal of gloves. Thereby improving quality, reducing customer complaints, saving labor and increasing efficiency.
Testing equipment, with four sets of high-pixel industrial cameras and lenses, to comprehensively detect defects on both sides of the glove AB. After the system collects the sample image, the image processing software and the standardized sample are compared and analyzed to determine the good product and the defective product. When the detection system determines After the defective product, the system will give a non-conforming signal and use the on-site demoulding device to reject (our testing equipment requires the customer to provide a stripping device as the rejecting mechanism). After the finished product is tested, the counting function can be realized, and the counting accuracy rate is 99%. . The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the defect rate.
The product passes through the testing equipment and enters the downstream packaging process, which can be completely free of manual labor, avoiding secondary pollution and ensuring the quality of the product.
Adopt advanced image visual inspection technology to realize all-round inspection of fingers, palms and cuffs of gloves in motion, identify defective products and realize automatic rejection.
Technical parameter:
- Detection range: accurate detection of oil stains, dirty spots and damaged gloves on the gloves
- Detection speed: 180-250 pcs/min
- Product features: A high-precision color camera is used to detect dirty spots and oil stains at the pixel level. The company's self-developed detection system can realize different detection functions according to different products and requirements
- Blackheads and black spots: the area threshold is 0.2~0.5 mm², and the area threshold can be adjusted
- Holes, oil stains: the area is above 0.5 mm²
- The detection accuracy is greater than 99.5%, and the false rejection rate is less than 0.5%
Examples of equipment detection defects:
Product Tags:
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PVC Medical Gloves AVI Visual Inspection System For Quality Control Machine 250pcs/min Images
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