Inspection standards
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-B- SC03(≤600ml) | 1 set | tiket | too high, too low, skewed to the left or right | ±2mm | 99.5% | General 650-850 unit/per minute |
| 2 set | Liquid level identification | too high, too low | ±2mm | 99.5% |
| cap | Damaged, capless, cap crooked, not tight enough, tall, crooked cap | ≥1mm | 99.5% |
| spray code | no spray code, blurry, missing font | ≥1mm | 99.6%
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Inspection principle
Bottled products are transferred in an orderly and stable manner to a specific detection station, and then the images of high-pixel samples are transmitted to the image processing software through the industrial camera, and made the comparison with the standard samples and distinguishes bad products and defective products, and controls for a rejector to eliminate bad and defective products.
The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate.
Detection content
1)By comprehensively considering the testing requirements of each product, our project is as follows:
Bottle ≤600ml: For the detection of defects of the filling liquid level of the bottles and spraying code of the cap and tall and crooked caps, the equipment must be configured 3 sets of industrial camera systems, and the detection speed is 650-850 bottles/min.
2)The equipment can operate for a full day of 7 x 24 hours, and the detection method is:
The input and output are operated independently with the delivery line at the job site, and the detection of defective products can be done automatically.
3)The details of the detection equipment are as follows:
1-1,The detection equipment contains mechanical parts, electronic visual hardware and detection system software, without including transmission ordered part, so the height of the transmission line and the form of coupling must be predetermined, then the equipment in the site will be connected.
Inspection details (partial display):
Note: Code detection can read the day's production date information, and defective products are removed online.
1-3,The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
1-4,Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.)
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
Product Tags:
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OEM 500ml Mineral Water Bottle Inspection System Connected with Delivery Line Images
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