Product background
Cola as a drink used in daily life, the content expressed in its packaging is also given a special meaning. As a high-consumption beverage, the qualified packaging quality directly affects the brand's guiding role for consumers. In addition to the taste of cola and the role of highlighting the identity of consumers, the packaging itself also has a certain appreciation value.
However, in today’s prevailing industrial production environment, the production of packaging bottles, brand labels, etc. are all mechanically or manually operated. In the production process, because of the large output and many operations, it is inevitable that the bottle body and label will be affected. Some defects have been overlooked. If your company needs to have requirements and detecting for the quality of cola packaging, our company can formulate different monitoring programs according to the different material bottles of different companies.
Detection principle
The system transports cola packaging bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.
The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.
The detection standards
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
| False detection is less than 0.5% |
| 1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | 合Qualified product 99.5% |
| Hole | ≥1mm | Qualified product 99.5% |
The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).
Machining process
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HMI Vision Packaging Inspection Equipment Systems for 500 ml Cola Bottles Images
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